A new refrigerator temperature controller system based on STC89C516RD single chip microcomputer

Central topic

* Design of a new refrigerator thermostat system based on STC89C516RD microcontroller

Solutions

*Using STC89C516RD MCU as the control core
*Displaying the current time and the temperature of the refrigerator, freezer and outdoor room collected by the temperature sensor through the LCD

As the requirements for refrigerators in terms of energy saving, environmental protection, and comfort continue to increase, more and more intelligent control technologies are introduced into refrigerators. Embedded intelligent home appliances are also referred to as intelligent home appliances. In this type of home appliance, the human-machine interface is friendly and convenient. The basic functions of the home appliance are controlled by a single-chip microcomputer, while also simulating the process of human intelligent activities. In the control process, various intelligent activities are combined for necessary processing, which greatly improves the quality and performance of home appliances, produces better control effects, and enables people to get more ideal services.

1 System Structure

The system uses STC89C516RD microcontroller as the control core and is powered by a 220 V power supply. It displays the current time and the temperature of the refrigerator, freezer, and outdoor room collected by the temperature sensor through the LCD. The time and the temperature of each room can be set by buttons. Since the system integrates infrared remote control function, users can also remotely set the time and temperature of each room through the remote control. The system structure block diagram is shown in Figure 1.

2 System Hardware Implementation

2.1 Power Module

In the design of the power module, the 220 V AC voltage is stepped down through a 9 V transformer, and then rectified through a rectifier bridge circuit to obtain a 12 V DC voltage. Since the system does not require high power supply and only needs 5 V, a 7805 voltage regulator tube is used to generate a +5 V voltage for the microcontroller and LCD display. The power circuit is shown in Figure 2.

2.2 Temperature acquisition module

The DS18B20 temperature sensor is used to complete the temperature collection. DS18B20 is a one-line digital temperature sensor produced by Dallas. It belongs to the new generation of intelligent digital temperature sensor adapted to microprocessors. It integrates temperature sensing, signal conversion, and A/D conversion on a single chip. It uses TO-92 package. Its temperature measurement range is -55~+125℃, and it can be programmed to 9~12-bit conversion accuracy. The temperature measurement resolution can reach 0.0625℃. This system uses three DS18B20s to collect the temperature of the refrigerator, freezer, and room temperature respectively.

2.3 Button control module

The keyboard control circuit is composed of 4 independent buttons connected to the I/O of the microcontroller, which are used to switch the LCD display interface and adjust various parameter values. The button functions and their corresponding relationships with the I/O ports are as follows:

【ON／OFF】Temperature, time switch key——(P13)

[Mode] selection key——(P12)

【—】Temperature or time minus 1——(P11)

【+】Temperature or time plus 1——(P10)

2.4 Wireless Control Module

The chipset PT2262-IR and PT2272 are used for encoding and decoding. PT2262-IR and infrared transmitting tube constitute the wireless transmitting part, which transmits 38 kHz modulated signal with key information. PT2272 and 38 kHz wireless receiving module LT0038 constitute the wireless receiving part. The module realizes wireless remote control of the switch by transmitting and receiving radio waves. The circuit is easy to implement and has high cost performance. The circuits and parameters involved have been tested. The device has small size, low power consumption, low cost, and the remote control distance can reach more than 10 m.

2.5 Compressor Control Module

The compressor drive circuit is mainly realized by the control of the relay by the single chip microcomputer. The relay is an "automatic switch" that uses a smaller current to control a larger current, so it plays the role of automatic adjustment, safety protection, and conversion circuit in the circuit. Since the compressor needs to be directly controlled by a single chip microcomputer, the single chip microcomputer is powered by +5 V, and the compressor is powered by 220 V voltage, so a relay must be used as an isolation circuit to separate the high and low voltages. Use the P1.6 port to control the relay, thereby indirectly controlling the compressor switch.

2.6 LCD display module

Select OCM12864 LCD display. The data input/output port 7 to 14 pins of the OCM12864 LCD display module are connected to the P0 port of the microcontroller to transmit data or instructions. The read/write selection pin is connected to P2.1. When the level is high, the data is read, and when the level is low, the data is written. The data/instruction selection pin is connected to P2.0. When the level is high, the data of the P0 port is sent to the display RAM, and when the level is low, the data of the P0 port is sent to the instruction register for execution. The read/write enable signal terminal E is connected to P2.2. The high level is effective and the falling edge locks the data. The reset signal is connected to P2.5, which is effective at a low level. The chip select signal CS1 is connected to P2.3, which is effective at a high level. The chip select signal CS2 is connected to P2.4, which is effective at a high level. The LCD drive voltage is V0. When applied, a 10 kΩ adjustable resistor is added between the LCD drive power supply and the +5 V positive power supply VDD. By adjusting the resistor, the degree of brightness and darkness of the LCD display can be changed.

3 System Software Implementation

The entire software is written in C51 language and mainly includes the following four subroutine modules: temperature acquisition module, clock module, LCD display module, and keyboard control module. Each subroutine module is written and debugged separately, and then each subroutine module is debugged together, and finally the program is burned into the ROM of the microcontroller and run offline. The main program flow chart is shown in Figure 3.

4 Debugging Simulation and Conclusion

After debugging and simulating, the program is loaded onto the hardware circuit board and runs at full speed. The initial interface displays the current date and time, which can be adjusted by pressing the buttons. After pressing the mode switch button, the display interface switches to the temperature display mode, and the temperature of the refrigerator, freezer and outdoor is displayed on the interface. The temperature value can be set by pressing the buttons. When the actual temperature is greater than the set temperature, the microcontroller will start the compressor to lower the temperature. At this time, the LED lights up, indicating that the compressor is working, until the actual temperature is equal to the set temperature, the compressor stops working.