EG1164 High-Power Synchronous Rectifier Boost Module

The EG1164 is a high-power synchronous rectification Boost power supply module with a maximum efficiency of 97%, an input voltage of 8~50V, an adjustable output voltage of 8~60V, a maximum power of over 300W, and a switching frequency of 219kHz.
I got a free color silkscreen printing coupon from JLCPCB and quickly designed a board to try it out; this is my first time using color silkscreen printing.
Because my testing equipment is limited (both the power supply and load are maximum 300W), I can't test higher power outputs. This board should be able to handle 400-500W or more without problems.
I'm a beginner, so it might not be very well done. Experts, please leave any suggestions in the comments section so we can all learn from each other.
EG1164 Introduction:
The EG1164 is a high-voltage, high-current boost synchronous rectification DC-DC power management chip. It integrates a reference power supply, oscillator, error amplifier, cycle-by-cycle current limiting control, half-bridge driver, and other functions, making it very suitable for high-voltage, high-current applications. With an external high-voltage MOSFET, it can support a maximum power supply voltage output of 600V.


Boost synchronous rectification scheme, supporting high voltage and high current.


An external capacitor allows setting the operating frequency (0-300KHz).


EN pin 2: External resistor allows flexible adjustment of start-up and shutdown voltages.


UVLO: Undervoltage lockout function.

Start-up voltage at
Vcc pin: 3.65V. Shutdown voltage at Vcc pin: 3.6V.



Week-by-week current limiting control.


Package: SOP16.


EG1164 Datasheet Download: https://url.zeruns.tech/2B1qP
Electronics/Microcontroller Technology Exchange QQ Group: 820537762
Component
Purchase Addresses

: 0805 Resistor
Sample: https://u.jd.com/vs6FdVg 0805 Capacitor Sample:
https://s.click.taobao.com/1xG7hAu EG1164 Chip: https://s.click.taobao.com/IhM6hAu
CRSS042N10N: https://s.click.taobao.com/Hj79HAu
SY8401: https://s.click.taobao.com/8SI5hAu
KF7.62 Terminal Block: https://s.click.taobao.com/txVJpDu

Recommended component purchase: LCSC Mall, discount registration link: https://activity.szlcsc.com/invite/D03E5B9CEAAE70A4.html
All components on the board can be purchased from LCSC Mall. Click the "Order Now" button in the BOM (Bill of Materials) in the open-source link to add the required components to your shopping cart with one click.
Test Data
and Equipment:

Tuolia Adjustable Power Supply X08P3010: https://blog.zeruns.tech/archives/698.html
Hantai DSO2D15 Desktop Oscilloscope: https://blog.zeruns.tech/archives/652.html
Juwei Electronics Load: https://s.click.taobao.com/TPZCHAu
VC86E Multimeter: https://s.click.taobao.com/9P9CHAu

Output Load Test:
With an input of 12V and an output of 36.6V, the no-load current is 0.11A and the no-load power is 1.32W.



Input Voltage
Input Current
Input Power Output
Voltage
Output Current
Output Power
Efficiency




11.59V
4.556A
52.8W
48.05V
1A
48.05W
91%


11.12V
9.57A
106.42W
47.93V
2A
95.86W
90.1%


23.43V
6.434A
150.75W
47.95V
3A
143.85W
95.4%


31.75V
3.155A
100.17W
47.95V
2A
95.9W
95.7%


31.32V
7.88A
246.8W
47.62V
5A
238.1W
96.5%


23.25V
8.59A
199.72W
47.66V
4A
190.64W
95.5%


23.29V
8.03A
187.02W
35.98V
5A
179.9W
96.2%


23.3V
8.14A
189.66W
59.67V
3A
179.01W
94.4%


31.25V
8.59A
268.44W
59.67V
4.3A
256.58W
95.6%


8.08V
6.52A
52.68W
23.87V
2A
47.74W
90.6%


7.6V
5.09A
38.68W
11.82V
3A
35.46W
91.7%


31.23V
9.46A
295.44W
35.93V
8A
287.44W
97.3%



Different input/output voltage differences and different output currents will affect efficiency.
The ripple test
method below is incorrect. The correct method should be to use a grounding ring to reduce grounding loops, and also to measure the output capacitor terminals. I simply connected it directly to the output terminals to avoid this, so the output ripple measured below may be too high.
With an input of 32V and an output of 60V under no-load, the peak-to-peak ripple is approximately 77mV. With an input of 32V and
an output of 60V at 2A, the peak-to-peak ripple is approximately 412mV. With an
input of 12V and an output of 24V under no-load, the peak-to-peak ripple is approximately 30mV.
With an input of 12V and an output of 24V 2A, the peak-to-peak ripple value is approximately 350mV.
With an input of 8V and an output of 12V 2A, the peak-to-peak ripple value is approximately 170mV.
Schematic and PCB
diagrams
: Top layer:
Bottom layer:
Other open-source projects recommended:

STM32F030C8T6 minimum system board and LED display (schematic and PCB): https://blog.zeruns.tech/archives/715.html
A minimum system board based on MSP430F149 has been open-sourced: https://blog.zeruns.tech/archives/713.html
2007 Electronics Design Contest power supply problem: 30 to 36V adjustable boost DC-DC module (UC3843): https://oshwhub.com/zeruns/36v-sheng-ya-dcdc-mo-kuai-uc3842
STC12C5A60S2 Minimum System Board / 51 Microcontroller Temperature Display and Temperature Control Fan: https://blog.zeruns.tech/archives/721.html
STM32F407 Standard Library Project Template with Ported U8g2 Graphics Library: https://blog.zeruns.tech/archives/722.html
Qinheng CH32V307VCT6 Minimum System Board Open Source: https://blog.zeruns.tech/archives/726.html
LM25118 Automatic Buck-Boost Adjustable DC-DC Power Supply Module: https://blog.zeruns.tech/archives/727.html