SPECIFICATION CONTROL DRAWING
MATERIALS
1. SOLDERSLEEVE: D-141-31. Quantity Per Assembly: 1000
2. CARRIER STRIP: Adhesive Coated High Temperature Tape
APPLICATION
1. This assembly is designed for terminating 26 AWG to 22 AWG PVC wire to connectors having
0.64 (0.025) diameter pins on 2.54 (0.100) center spacing.
2. Sleeves are to be installed using AD-1323 wire holding fixture, AD-1325 connector holding fixture
and IR-1012 infrared heater.
3. For certain applications, the CV-4505 shop air heater and AD1327 wire holding fixture may be used.
4. See page 2 for assembly procedure.
Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA
TITLE:
SOLDERPAK ASSEMBLY,
BURNDY UPC CONNECTOR
ø0.64x5.08 (ø0.025x0.200) Terminals
with 2.54 (0.100) center spacing
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
Raychem reserves the right to amend this drawing
ANGLES: N/A
TOLERANCES:
at any time. Users should evaluate the suitability
0.00 N/A
of the product for their application.
ROUGHNESS IN
0.0 N/A
MICRON
0 N/A
DRAWN BY:
CAGE CODE:
REPLACES:
DCR NUMBER:
DOCUMENT NO.:
DATE:
D-711-04
DOC ISSUE:
18-July-00
PROD. REV.:
SCALE:
SIZE:
1
SHEET:
M. FORONDA
06090
N/A
D000404
B
None
A
1 of 2
If this document is printed it becomes uncontrolled. Check for the latest revision.
SPECIFICATION CONTROL DRAWING
THERMOFIT ASSEMBLY PROCEDURE
SolderSleeve and Lead in
Position for Assembly
Terminated Assembly
INSTALLATION PROCEDURE:
1. Terminals must be tinned prior to placement of sleeves.
2. Cut the correct number of sleeves from the reel.
3. Position sleeves onto connector terminals as shown above and remove tape.
4. Strip wire 4.83 (0.19) and pre-tin.
5. Insert wires into sleeves. Wires should be straight and parallel to terminal.
6. Heating Technique:
a. Infrared Heater IR-1012: Position connector into holding fixture. Place leads to be connected
into correct sleeve. Position heater and energize, after setting timer for correct cycle.
b. Convection Heater CV-4505: Position connector into AD-1327 holding fixture. Place leads to
be connected into correct sleeve. Regulate airflow through nozzle to achieve an air temperature
of 600° - 650°F at a point 7.62 (0.30) from the nozzle, (about 2.5 to 3 psig).
Apply heat until solder flow is noted.
7. Heat should be applied until solder melts and flows. The insulation sleeve will partially recover down
onto the wire insulation near the solder joint. The tops of the sleeves should not recover onto the wire
insulation as shown above.
Tyco Electronics Corporation
300 Constitutional Drive
Menlo Park, CA 94025 USA
TITLE:
SOLDERPAK ASSEMBLY,
BURNDY UPC CONNECTOR
ø0.64x5.08 (ø0.025x0.200) Terminals
with 2.54 (0.100) center spacing
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
Raychem reserves the right to amend this drawing
ANGLES: N/A
TOLERANCES:
at any time. Users should evaluate the suitability
0.00 N/A
of the product for their application.
ROUGHNESS IN
0.0 N/A
MICRON
0 N/A
DRAWN BY:
CAGE CODE:
REPLACES:
DCR NUMBER:
DOCUMENT NO.:
DATE:
D-711-04
DOC ISSUE:
18-July-00
PROD. REV.:
SCALE:
SIZE:
1
SHEET:
M. FORONDA
06090
N/A
D000404
B
None
A
2 of 2
If this document is printed it becomes uncontrolled. Check for the latest revision.
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